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Finished polished profile The texture of brushed aluminum after brushing The process of mechanical grinding of an aluminum profile on a machine

Mechanical grinding (Brushing)

Grinding is the most diverse of all mechanical processing methods, and many are subjected to it. materials. Aluminum is also a fairly soft metal when processing products using A smooth matte layer appears on the surface of the brush sander.

The use of brushed metal parts is widely used in the interior of furniture and in design having won the sympathy of consumers both by its appearance and its practicality.

Brushed profile

Combined profile

The combined (warm) profile is an aluminum profile with thermal separation. A polyamide insert is inserted between the two parts of the profile, which does not conduct heat well and provides thermal insulation. The process involves installing a thermal insert and compressing it on an automatic line. The result is a single multi-chamber profile.

Such warm profiles improve the thermal insulation of aluminum structures and prevent freezing. Translucent aluminum systems are used today not only in industry. Thanks to thermal sealing technology, they are increasingly used in public and residential buildings — schools, kindergartens, hospitals, cottages and townhouses.

Heat-sealed profile
Assembly of a warm aluminum profile with a polyamide thermal insert Cross section of the combined profile after thermal insulation The line of automatic thermal sealing of the facade profile
An example of a round perforation on an aluminum product with a diameter of 5 mm Punching periodic holes in an aluminum profile Aluminum profile perforation process

Profile perforation

The result of perforation is the production of a significant number of correctly positioned holes of the correct shape in sheet and other materials.

The workshop is equipped with a modern press machine for punching periodic holes in aluminum profiles. The diameter of the perforation can be from 3mm to 7mm.

Aluminum profile with perforation

Profile coloring according to the RAL scale

The polymer powder coating line allows painting a profile up to 7 meters long. The electrostatic application method guarantees 100% filling of complex geometric shapes and grooves without "non-coloring".

The entire RAL palette is available (over 200 shades) with different textures: gloss, mat, moire or shagreen. The coating is resistant to UV radiation and aggressive environments, which is critical for facade systems and structures operating outdoors.

We use paints from leading manufacturers, which guarantees durability, environmental friendliness and aesthetic appearance of the products.

Painted profile
Powder coating of aluminum profile in the spray chamber Profiles in color according to the RAL scale on the polymerization line Painted profile
The process of laminating the profile with a protective film on the KM-125 machine Applying a protective film with the company's logo to the aluminum surface Applying a protective film

Applying a protective film

The modern KM-125 machine allows double-sided lamination of the profile, which will provide additional protection for the surface of the product to the customer during transportation and during installation.

We carry out individual work with the customer — applying a protective film with an image (logo, company name, trademark name, etc.) according to a ready-made layout or with its development.

A sample profile in a polymer film for protection during installation work

Manufacturing of matrices

The design and manufacture of matrix tools (dies) is a key stage in the production of a unique aluminum profile. We carry out a full cycle: from the analysis of customer drawings and the development of a 3D model to the release of finished tooling.

We use high-strength tool steels and modern heat treatment methods, which guarantees high wear resistance of the dies and perfect profile geometry for large print runs. Our specialists carry out mandatory adjustments and test pressing of each die before launching into the series.

The matrix
Matrix manufacturing Ready-made die (die) for pressing a complex profile Correction and refinement of the geometry of the extrusion die

Altek

A leading company in its industry with many years of experience, a full production cycle and high-quality products. A reliable partner for construction and industrial projects.

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